Manufacturing

Manufacturing

Production capacity

TREBL production capacity

"Trebl" steel wheels are manufactured at three state-of-the-art plants in Asia and Russia with a total capacity of 3 million wheels per year.

In Russia, the plant of full-cycle manufacturing of steel wheel s for passenger vehicles and light trucks was launched in 2017. It is a modern and innovative enterprise which is fitted with Italian, German and Russian equipment.

TREBL production capacity

The production capacity amounts to 1.5 million wheels per year in more than 100 sizes for all popular car models. The wheels are made of Russian and European raw materials of high quality. Continuous material deliveries constantly replenish the warehouse stocks and ensure smooth functioning of the plant. All the production processes executed on 4 lines are automated to the highest extent.

  1. Manufacturing area of 5000 sq. m.
  2. More than 100 sizes of wheels
  3. Rim line: 1 500 000 pcs/year
  4. Wheel line: 1 500 000 pcs/yea
  5. Cataphoresis and coating line: 500 pcs/hour

Product quality control is an obligatory part of the whole production process, starting from the model design, through the in-process control of intermediate products and parts, the control of the finished wheel appearance, and ending with the tests in the plant’s laboratory.

Производственные мощности TREBL

Before being released to the market, the test specimen of new wheel models are tested for flexure under torsion and rolling in a special booth.

TREBL production capacity

During the production process, the special automated machines built into manufacturing lines are used to check the tightness of the welded vertical joints of the rim, to control the axial and radial wheel runouts, which helps to identify all the defects immediately and to reject products with any deviations.

TREBL production capacity

All of the coating and working materials used in the cataphoresis and coating line are tested in the plant’s laboratory for compliance with the parameters specified in the normative and technical documentation and required for the accurate coating process.

The integrated Quality Management System has been implemented at the plant, which is confirmed by the relevant ISO 9001Certificate and the Quality Conformance Certificate of the Eurasian Union.

Besides, there have been implemented international standards and the Environmental Management System (ISO 14001 Certificate), that will allow to adjust the production load and not to exceed the maximum permitted limits of plant emissions.

Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation
Trebl presentation